Hanwin Glass Technology
HANWINGLASS TECHNOLOGY
Consumable Detail

Drill Bits & Countersinks

From everyday Class B bronze workhorses to grind-free Class AA precision — four tool types engineered for every glass drilling application, from architectural hardware to automotive instrument panels.

4
Tool Types
3
Quality Tiers
Ø3–Ø50mm
Diameter Range
±0.03mm
Best Tolerance
Education

How carbide drill bits work.

Glass is extremely hard and brittle — only tungsten carbide (HV 1400–1600) can consistently drill clean holes without micro-cracking. Each Hanwin drill bit uses a precision-ground carbide tip brazed to a steel or bronze body, with flute geometry optimized for glass swarf evacuation.

The compression cutting action separates glass molecules at the molecular level — unlike impact drilling which creates micro-fractures. This produces holes with smooth walls, chip-free edges, and precise diameters.

  • Tungsten carbide tips with HRA 89–95 hardness
  • Precision-ground flute geometry for swarf evacuation
  • Compression cutting — no micro-cracking
  • Grind-free Class AA eliminates post-drill finishing
Carbide Tip
Flute Channels
Steel Shank
Hardness:HRA 89–95
Tolerance:±0.03–0.15mm
Life:300–800 holes
Complete Product Line

The Carbide Tool Series.

Four precision-engineered tool types covering every glass drilling and countersinking application — from high-volume production to zero-defect precision.

Tool 01 / 04

Class B Bronze Drill Bits

Reliable everyday drilling

MaterialBronze alloy body
Price$

Class B Bronze drill bits are the workhorses of glass drilling operations. Featuring a bronze-alloy body with an industrial-grade carbide cutting tip, these bits deliver consistent performance across a wide range of glass types and thicknesses. The bronze body serves a critical function beyond structural support — it acts as a heat sink, drawing thermal energy away from the carbide tip during drilling. This thermal management prevents the tip from overheating and losing its edge, extending the useful life of each bit. The flute design efficiently evacuates glass swarf from the hole, preventing clogging and reducing the risk of glass cracking due to trapped debris. Class B bits are the go-to choice for production environments where reliability and cost-per-hole matter more than ultimate precision.

Diameter
Ø4–Ø50mm
Length
35–85mm
Glass Range
3–25mm
Speed Range
800–2,500 RPM
Hardness
HRA 89–91
Tolerance
±0.15mm
Performance Profile
Precision50%
Tool Life80%
Versatility90%
Cost Value95%
Key Advantages
  • Excellent heat dissipation via bronze body
  • Cost-effective per hole drilled
  • Wide glass compatibility (3–25mm)
  • Efficient swarf evacuation through flute design
  • Easy to resharpen when needed
Best For
  • General architectural glass drilling
  • High-volume production lines
  • Hardware mounting holes in tempered glass
  • Cost-sensitive operations requiring reliable daily performance
Compatible Machines
CNC Vertical Drilling MachineDouble Heads Big Hole Drilling MachineAutomatic Glass Drilling Machine
Considerations
  • Slightly lower precision than Class A or AA
  • Bronze body may discolor at high temperatures
  • Not ideal for very thin glass (<3mm)
How It Works
Step 01
Center Contact
The carbide tip makes initial contact with the glass surface. The tip geometry creates a compression zone that initiates controlled fracture rather than impact cracking.
Step 02
Penetration
As rotation continues, the carbide tip advances through the glass. The bronze body absorbs vibration and dissipates heat generated at the cutting interface.
Step 03
Swarf Evacuation
The flute channels carved into the bronze body create paths for glass particles to escape upward, preventing buildup that could cause bit binding or glass cracking.
Step 04
Exit & Finish
The tip breaks through the exit surface. The compression cutting action minimizes exit-side chipping, producing a clean hole ready for hardware installation.
Enquire About Class BView Full Details$ pricing · 500–800 holes life
Tool 02 / 04

Class A Grooved Drill Bits

Precision with groove technology

MaterialSteel body
Price$$

Class A Grooved drill bits represent a significant step up in drilling precision and hole quality. The defining feature is the precision-machined groove running along the body of the bit — this groove serves multiple engineering purposes. First, it reduces the contact area between the bit and the glass, lowering friction and heat generation. Second, it creates an additional channel for coolant delivery directly to the cutting zone. Third, it provides a path for fine glass particles to escape, preventing buildup that can cause bit binding or glass cracking. The carbide tip is ground to tighter tolerances than Class B, producing holes with smoother walls and more accurate diameters. For operations where hole quality matters — visible hardware, precision assemblies, or coated glass — Class A Grooved bits are the preferred choice.

Diameter
Ø4–Ø40mm
Length
40–80mm
Glass Range
3–19mm
Speed Range
1,000–3,000 RPM
Hardness
HRA 91–93
Tolerance
±0.08mm
Performance Profile
Precision75%
Tool Life70%
Versatility80%
Cost Value75%
Key Advantages
  • Groove design reduces friction and heat
  • Tighter tolerance than Class B (±0.08mm)
  • Smoother hole walls for visible applications
  • Improved coolant delivery through groove channels
  • Better performance on coated glass
Best For
  • Precision architectural glass with visible holes
  • Coated and Low-E glass drilling
  • Shower enclosure hardware mounting
  • Applications requiring smooth, chip-free hole walls
Compatible Machines
CNC Vertical Drilling MachineAutomatic Glass Drilling MachineCNC Working Center
Considerations
  • Higher cost per bit than Class B
  • Groove can accumulate debris if not cleaned
  • Slightly shorter life on very hard glass
How It Works
Step 01
Groove-Guided Entry
The groove channels on the bit body reduce initial contact friction, allowing smoother entry with less pressure required from the machine.
Step 02
Coolant Channeling
The groove acts as a coolant highway, delivering water directly to the cutting interface where heat generation is highest.
Step 03
Precision Penetration
The tighter-tolerance carbide tip maintains dimensional accuracy throughout the cut, producing hole walls with minimal roughness.
Step 04
Clean Exit
The groove continues to channel swarf through the exit, preventing the chip accumulation that often causes exit-side damage.
Enquire About Class AView Full Details$$ pricing · 400–700 holes life
Tool 03 / 04

Class AA Grind-Free Drill Bits

Zero grinding, perfect holes

MaterialTungsten carbide (ultra-fine grain)
Price$$$$

Class AA Grind-Free drill bits are the pinnacle of glass drilling technology. The term 'grind-free' refers to their ability to produce holes so clean and precise that no subsequent grinding, polishing, or finishing step is needed. This is achieved through a combination of ultra-precise carbide tip geometry, nano-scale surface treatment, and a patented self-centering point design. The tip geometry creates a compression cutting action rather than an impact action, which produces holes with virtually no micro-cracking or chipping at the entry and exit points. The nano-scale surface treatment reduces friction to near-zero levels, preventing heat buildup and glass deformation. For high-end architectural glass, automotive applications, and precision instrument panels, Class AA bits deliver production efficiency that justifies their premium cost — by eliminating an entire downstream processing step.

Diameter
Ø3–Ø30mm
Length
35–70mm
Glass Range
2–19mm
Speed Range
1,500–4,000 RPM
Hardness
HRA 93–95
Tolerance
±0.03mm
Performance Profile
Precision98%
Tool Life55%
Versatility60%
Cost Value50%
Key Advantages
  • Eliminates post-drill grinding/polishing step
  • Ultra-tight tolerance (±0.03mm)
  • No micro-cracking at hole edges
  • Compression cutting reduces glass stress
  • Nano-scale surface treatment for minimal friction
Best For
  • Zero-defect architectural glass
  • Automotive and aerospace glass drilling
  • Applications eliminating post-drill grinding
  • Precision instrument and display glass
  • Low-E and multi-layer coated glass
Compatible Machines
CNC Vertical Drilling MachineCNC Working CenterAutomatic Glass Drilling Machine
Considerations
  • Highest cost per bit
  • Shorter life than Class B on thick glass
  • Requires precise machine alignment for best results
  • Not recommended for glass >25mm
How It Works
Step 01
Self-Centering Contact
The self-centering point geometry locks onto the glass surface instantly, eliminating the walking and wandering that causes oversized or off-center holes.
Step 02
Compression Cutting
Instead of impact fracturing, the ultra-precise tip geometry creates a compression zone that cleanly separates glass molecules, producing a chip-free edge.
Step 03
Nano-Lubricated Advance
The nano-scale surface treatment creates a near-frictionless interface, allowing the bit to advance with minimal heat generation and zero glass deformation.
Step 04
Grind-Free Exit
The compression cutting action produces exit edges as clean as entry edges — no micro-cracking, no chipping, no need for post-drill finishing.
Enquire About Class AAView Full Details$$$$ pricing · 300–600 holes life
Tool 04 / 04

Countersink & Combi Tools

Drill and chamfer in one pass

MaterialSteel body
Price$$$

Countersink and combination drill/chamfer tools solve a critical efficiency problem in glass processing: the need to create holes that accept flat-head screws, bolts, and other flush-mount hardware. Without countersinking, hardware protrudes from the glass surface — both an aesthetic and safety issue. Hanwin's combination tools drill the through-hole and create the countersunk recess in a single pass, eliminating the tool change and realignment that separate operations require. The countersink geometry is precisely matched to standard hardware angles (typically 90° or 120°), ensuring perfect flush fit every time. Dedicated countersink tools are available for operations where existing holes need chamfering — deburring entry/exit edges, creating lead-in chamfers for assembly, or preparing holes for specialized fasteners. Both types feature the same premium carbide construction as our drill bit series.

Diameter
Ø4–Ø30mm (drill) + countersink
Length
45–90mm
Glass Range
4–19mm
Speed Range
800–2,000 RPM
Hardness
HRA 91–93
Tolerance
±0.05mm
Performance Profile
Precision70%
Tool Life65%
Versatility85%
Cost Value80%
Key Advantages
  • Single-pass drill + countersink operation
  • Eliminates tool change downtime
  • Precisely matched to standard hardware angles
  • Clean, chip-free countersunk recesses
  • Available in combined and dedicated configurations
Best For
  • Flush-mount hardware installation
  • Shower hinge and bracket mounting
  • Furniture glass with visible fasteners
  • Architectural glass with structural bolt connections
Compatible Machines
CNC Vertical Drilling MachineAutomatic Glass Drilling MachineCNC Working Center
Considerations
  • Requires correct bit speed for countersink quality
  • Angle-specific — must match hardware specification
  • Larger diameter models require higher machine power
How It Works
Step 01
Pilot Hole Drilling
The drill portion of the combination tool creates the through-hole using the same compression cutting technology as our standard drill bits.
Step 02
Countersink Engagement
As the drill reaches full depth, the countersink portion engages the glass surface, beginning to create the angled recess.
Step 03
Recess Formation
The countersink geometry cleanly removes glass to create the precise 90° or 120° recess, matching the angle of standard flat-head hardware.
Step 04
Flush-Fit Completion
The tool retracts, leaving a through-hole with a perfectly formed countersunk recess ready for hardware installation — all in one operation.
Enquire About CountersinkView Full Details$$$ pricing · 400–700 holes life
Quality Tiers

Three tiers. Every budget.

Standard

Reliable daily performance

Standard carbide tools use industrial-grade tungsten carbide tips in a robust steel or bronze body. They deliver consistent drilling performance for general-purpose glass processing at an accessible price point.

Carbide Grade
Industrial WC-Co
Hardness
HRA 89–91
Life Multiplier
1.0×
Price Multiplier
1.0×
Industrial-grade tungsten carbide tip
Steel or bronze body construction
Consistent daily performance
Standard warranty coverage
Wide machine compatibility
Easy to resharpen
Ideal For
  • General architectural glass drilling
  • Production lines with standard quality requirements
  • Cost-sensitive high-volume operations
  • Situations where tool changes are acceptable
RECOMMENDED

Premium

Extended life, tighter tolerance

Premium carbide tools use fine-grain tungsten carbide with optimized cobalt content and precision-ground geometry. They deliver 30–50% longer tool life with tighter tolerances and smoother hole walls.

Carbide Grade
Fine-grain WC-Co
Hardness
HRA 91–93
Life Multiplier
1.3–1.5×
Price Multiplier
1.4×
Fine-grain tungsten carbide tip
Precision-ground geometry
30–50% longer life than Standard
Tighter hole diameter tolerance
Smoother hole wall finish
Reduced machine downtime
Extended warranty coverage
Ideal For
  • High-volume production requiring minimal downtime
  • Architectural glass with visible holes
  • Processing coated and Low-E glass
  • Operations where cost-per-hole matters more than tool price

Ultra-Premium

Maximum precision, grind-free

Ultra-Premium carbide tools use ultra-fine grain tungsten carbide with nano-scale surface treatments, delivering grind-free holes directly from drilling. The highest precision achievable in mechanical glass drilling.

Carbide Grade
Ultra-fine WC-Co + nano treatment
Hardness
HRA 93–95
Life Multiplier
1.8–2.2×
Price Multiplier
2.0×
Ultra-fine grain tungsten carbide
Nano-scale surface treatment
80–120% longer life than Standard
Grind-free hole quality
No micro-cracking at edges
Self-centering tip geometry
Maximum consistency across tool life
Full warranty + performance guarantee
Ideal For
  • Premium architectural and designer glass
  • Automotive and aerospace glass
  • Production lines with zero-defect requirements
  • Applications eliminating post-drill finishing
  • Multi-layer coated glass drilling
Manufacturing

From powder to precision.

RAW

Raw Material

WC powder + Co binder

Ultra-fine tungsten carbide powder is blended with cobalt binder in precise ratios. The cobalt content (6–12%) determines the final hardness and toughness balance.

PRE

Pressing

Compaction into green body

The powder blend is pressed under 200–400 MPa of pressure into the 'green' carbide shape. This creates a solid but porous blank that will be transformed in sintering.

SIN

Sintering

1,400°C vacuum furnace

The green body is heated to 1,400°C in a vacuum furnace. Cobalt melts and fills the gaps between carbide grains, creating a dense, hard, homogenous material with properties determined by the original powder mix.

Key Step
GRD

Precision Grinding

Diamond wheel finishing

The sintered blank is ground to final dimensions using diamond wheels. This is where the tip geometry, flute angles, and dimensional tolerances are achieved. Ultra-Premium tools undergo additional lapping for nano-scale surface finish.

TST

Quality Testing

Hardness + dimensional check

Every batch undergoes Rockwell hardness testing, dimensional verification under microscopy, and test drilling on glass samples. Only bits meeting all tolerance specifications proceed to packaging.

PKG

Packaging

Individual protective cases

Each bit is individually packaged in a protective case to prevent carbide tip damage during shipping and storage. Labels include batch number, specifications, and QR code for traceability.

Applications

Precision for every application.

Architectural Hardware Mounting

Drilling precise holes for spider fittings, patch fittings, standoffs, and structural glass connectors. Hole quality directly affects the fit and appearance of exposed hardware.

Typical Hole
Ø12–Ø22mm
Glass Thickness
8–19mm
Tolerance
±0.08mm
Class AClass AACountersink

Shower Enclosure Assembly

Holes for hinges, handles, towel bars, and magnetic strips in tempered glass panels. Requires clean, chip-free holes that maintain the integrity of the tempered surface.

Typical Hole
Ø8–Ø14mm
Glass Thickness
6–12mm
Finish
Chip-free
Class BClass ACountersink

Photovoltaic Panel Processing

Mounting holes in solar panel glass for frame assembly and electrical conduit passage. High-volume drilling with consistent quality across thousands of panels.

Typical Hole
Ø4–Ø8mm
Glass Thickness
3–4mm
Volume
10,000+ pcs/day
Class BClass A

Furniture & Display Glass

Decorative and functional holes in glass tabletops, shelving, cabinet doors, and retail display cases. Often requires countersunk holes for flush-mount fasteners.

Typical Hole
Ø6–Ø16mm
Glass Thickness
4–10mm
Features
Countersunk
Class AClass AACountersink
Frequently Asked Questions

Everything you need to know

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