Drill Bits & Countersinks
From everyday Class B bronze workhorses to grind-free Class AA precision — four tool types engineered for every glass drilling application, from architectural hardware to automotive instrument panels.
How carbide drill bits work.
Glass is extremely hard and brittle — only tungsten carbide (HV 1400–1600) can consistently drill clean holes without micro-cracking. Each Hanwin drill bit uses a precision-ground carbide tip brazed to a steel or bronze body, with flute geometry optimized for glass swarf evacuation.
The compression cutting action separates glass molecules at the molecular level — unlike impact drilling which creates micro-fractures. This produces holes with smooth walls, chip-free edges, and precise diameters.
- Tungsten carbide tips with HRA 89–95 hardness
- Precision-ground flute geometry for swarf evacuation
- Compression cutting — no micro-cracking
- Grind-free Class AA eliminates post-drill finishing
The Carbide Tool Series.
Four precision-engineered tool types covering every glass drilling and countersinking application — from high-volume production to zero-defect precision.
Class B Bronze Drill Bits
Reliable everyday drilling
Class B Bronze drill bits are the workhorses of glass drilling operations. Featuring a bronze-alloy body with an industrial-grade carbide cutting tip, these bits deliver consistent performance across a wide range of glass types and thicknesses. The bronze body serves a critical function beyond structural support — it acts as a heat sink, drawing thermal energy away from the carbide tip during drilling. This thermal management prevents the tip from overheating and losing its edge, extending the useful life of each bit. The flute design efficiently evacuates glass swarf from the hole, preventing clogging and reducing the risk of glass cracking due to trapped debris. Class B bits are the go-to choice for production environments where reliability and cost-per-hole matter more than ultimate precision.
- Excellent heat dissipation via bronze body
- Cost-effective per hole drilled
- Wide glass compatibility (3–25mm)
- Efficient swarf evacuation through flute design
- Easy to resharpen when needed
- →General architectural glass drilling
- →High-volume production lines
- →Hardware mounting holes in tempered glass
- →Cost-sensitive operations requiring reliable daily performance
- •Slightly lower precision than Class A or AA
- •Bronze body may discolor at high temperatures
- •Not ideal for very thin glass (<3mm)
Class A Grooved Drill Bits
Precision with groove technology
Class A Grooved drill bits represent a significant step up in drilling precision and hole quality. The defining feature is the precision-machined groove running along the body of the bit — this groove serves multiple engineering purposes. First, it reduces the contact area between the bit and the glass, lowering friction and heat generation. Second, it creates an additional channel for coolant delivery directly to the cutting zone. Third, it provides a path for fine glass particles to escape, preventing buildup that can cause bit binding or glass cracking. The carbide tip is ground to tighter tolerances than Class B, producing holes with smoother walls and more accurate diameters. For operations where hole quality matters — visible hardware, precision assemblies, or coated glass — Class A Grooved bits are the preferred choice.
- Groove design reduces friction and heat
- Tighter tolerance than Class B (±0.08mm)
- Smoother hole walls for visible applications
- Improved coolant delivery through groove channels
- Better performance on coated glass
- →Precision architectural glass with visible holes
- →Coated and Low-E glass drilling
- →Shower enclosure hardware mounting
- →Applications requiring smooth, chip-free hole walls
- •Higher cost per bit than Class B
- •Groove can accumulate debris if not cleaned
- •Slightly shorter life on very hard glass
Class AA Grind-Free Drill Bits
Zero grinding, perfect holes
Class AA Grind-Free drill bits are the pinnacle of glass drilling technology. The term 'grind-free' refers to their ability to produce holes so clean and precise that no subsequent grinding, polishing, or finishing step is needed. This is achieved through a combination of ultra-precise carbide tip geometry, nano-scale surface treatment, and a patented self-centering point design. The tip geometry creates a compression cutting action rather than an impact action, which produces holes with virtually no micro-cracking or chipping at the entry and exit points. The nano-scale surface treatment reduces friction to near-zero levels, preventing heat buildup and glass deformation. For high-end architectural glass, automotive applications, and precision instrument panels, Class AA bits deliver production efficiency that justifies their premium cost — by eliminating an entire downstream processing step.
- Eliminates post-drill grinding/polishing step
- Ultra-tight tolerance (±0.03mm)
- No micro-cracking at hole edges
- Compression cutting reduces glass stress
- Nano-scale surface treatment for minimal friction
- →Zero-defect architectural glass
- →Automotive and aerospace glass drilling
- →Applications eliminating post-drill grinding
- →Precision instrument and display glass
- →Low-E and multi-layer coated glass
- •Highest cost per bit
- •Shorter life than Class B on thick glass
- •Requires precise machine alignment for best results
- •Not recommended for glass >25mm
Countersink & Combi Tools
Drill and chamfer in one pass
Countersink and combination drill/chamfer tools solve a critical efficiency problem in glass processing: the need to create holes that accept flat-head screws, bolts, and other flush-mount hardware. Without countersinking, hardware protrudes from the glass surface — both an aesthetic and safety issue. Hanwin's combination tools drill the through-hole and create the countersunk recess in a single pass, eliminating the tool change and realignment that separate operations require. The countersink geometry is precisely matched to standard hardware angles (typically 90° or 120°), ensuring perfect flush fit every time. Dedicated countersink tools are available for operations where existing holes need chamfering — deburring entry/exit edges, creating lead-in chamfers for assembly, or preparing holes for specialized fasteners. Both types feature the same premium carbide construction as our drill bit series.
- Single-pass drill + countersink operation
- Eliminates tool change downtime
- Precisely matched to standard hardware angles
- Clean, chip-free countersunk recesses
- Available in combined and dedicated configurations
- →Flush-mount hardware installation
- →Shower hinge and bracket mounting
- →Furniture glass with visible fasteners
- →Architectural glass with structural bolt connections
- •Requires correct bit speed for countersink quality
- •Angle-specific — must match hardware specification
- •Larger diameter models require higher machine power
Three tiers. Every budget.
Standard
Reliable daily performance
Standard carbide tools use industrial-grade tungsten carbide tips in a robust steel or bronze body. They deliver consistent drilling performance for general-purpose glass processing at an accessible price point.
- General architectural glass drilling
- Production lines with standard quality requirements
- Cost-sensitive high-volume operations
- Situations where tool changes are acceptable
Premium
Extended life, tighter tolerance
Premium carbide tools use fine-grain tungsten carbide with optimized cobalt content and precision-ground geometry. They deliver 30–50% longer tool life with tighter tolerances and smoother hole walls.
- High-volume production requiring minimal downtime
- Architectural glass with visible holes
- Processing coated and Low-E glass
- Operations where cost-per-hole matters more than tool price
Ultra-Premium
Maximum precision, grind-free
Ultra-Premium carbide tools use ultra-fine grain tungsten carbide with nano-scale surface treatments, delivering grind-free holes directly from drilling. The highest precision achievable in mechanical glass drilling.
- Premium architectural and designer glass
- Automotive and aerospace glass
- Production lines with zero-defect requirements
- Applications eliminating post-drill finishing
- Multi-layer coated glass drilling
From powder to precision.
Raw Material
WC powder + Co binder
Ultra-fine tungsten carbide powder is blended with cobalt binder in precise ratios. The cobalt content (6–12%) determines the final hardness and toughness balance.
Pressing
Compaction into green body
The powder blend is pressed under 200–400 MPa of pressure into the 'green' carbide shape. This creates a solid but porous blank that will be transformed in sintering.
Sintering
1,400°C vacuum furnace
The green body is heated to 1,400°C in a vacuum furnace. Cobalt melts and fills the gaps between carbide grains, creating a dense, hard, homogenous material with properties determined by the original powder mix.
Precision Grinding
Diamond wheel finishing
The sintered blank is ground to final dimensions using diamond wheels. This is where the tip geometry, flute angles, and dimensional tolerances are achieved. Ultra-Premium tools undergo additional lapping for nano-scale surface finish.
Quality Testing
Hardness + dimensional check
Every batch undergoes Rockwell hardness testing, dimensional verification under microscopy, and test drilling on glass samples. Only bits meeting all tolerance specifications proceed to packaging.
Packaging
Individual protective cases
Each bit is individually packaged in a protective case to prevent carbide tip damage during shipping and storage. Labels include batch number, specifications, and QR code for traceability.
Precision for every application.
Architectural Hardware Mounting
Drilling precise holes for spider fittings, patch fittings, standoffs, and structural glass connectors. Hole quality directly affects the fit and appearance of exposed hardware.
Shower Enclosure Assembly
Holes for hinges, handles, towel bars, and magnetic strips in tempered glass panels. Requires clean, chip-free holes that maintain the integrity of the tempered surface.
Photovoltaic Panel Processing
Mounting holes in solar panel glass for frame assembly and electrical conduit passage. High-volume drilling with consistent quality across thousands of panels.
Furniture & Display Glass
Decorative and functional holes in glass tabletops, shelving, cabinet doors, and retail display cases. Often requires countersunk holes for flush-mount fasteners.
Everything you need to know
Enquire about Carbide Tools
Our technical team will recommend the optimal tool type, quality tier, and configuration for your drilling requirements.
Precision drilling for every application.
Download our complete carbide tool catalog or contact our technical team for a customized drilling solution.